IMPACK Upgrades Design of Ergosa Universal Packing Solution 

May 14, 2024

Saint Jacques, Quebec, — IMPACK, a leader in box packaging automation technologies, is pleased to announce design upgrades to their flagship ERGOSA semi-automatic packing solution making it more accessible, versatile, and efficient than ever before. 

The ERGOSA is renowned for its ability to automate critical packing movements while optimizing the ergonomic experience for operators. This reduces physical strain significantly, allowing packing personnel to increase speed. Such efficiency is crucial for production managers facing labor shortages. 

What’s New with ERGOSA?  

IMPACK has refined the ERGOSA design, enhancing the compatibility and interchangeability of its modules. These modifications not only increase the system’s flexibility to meet specific customer needs but also enable clients to start with a basic configuration and expand as their production evolves. The design upgrade results in an exponential number of potential configurations allowing IMPACK to meet the precise needs of each client at a competitive price. To serve the needs of clients with limited space at the end of the folder-gluer, IMPACK will continue to offer a compact version of the ERGOSA with the option of installation in-line or with a 90-degree turn prior to the case management module. Unification of the system reinforces ERGOSA’s position as the most flexible and adaptable packing solution on the market. 

Previously, IMPACK offered two models: the partially modular ERGOSA C and the non-upgradable, compact ERGOSA A. The product line will now simply be called ERGOSA. The name ERGOSA retains its original significance—'Ergo' for ergonomic, 'sa' for semi-automatic.  The ERGOSA A was re-imagined within the framework of the full ERGOSA eco system. Several modules based on the ERGOSA A's functionality were designed and added to the options. To simplify things for our clients, our catalogue and website will feature the most common configurations. 

ERGOSA STANDARD CONFIGURATION:

ERGOSA COMPACT CONFIGURATIONS:

“This update makes the ERGOSA a fully modular plug-and-play system, allowing us to more easily adapt to our client’s available floor space. Additionally, it means that the ERGOSA can grow with our clients.  Clients can enter the ERGOSA eco system with a base configuration and see immediate improvement in productivity. Later, they can add modules as budget allows or production evolves. With the ERGOSA modular packing system our clients get a comprehensive tailored solution at the price of a standard packer.” - Mathieu Tremblay, Deputy General Manager

Amy Atherfold and Louise Rumble, of iPack Solutions joined David Braun and Warren Hill of UK’s RHoward at IMPACK headquarters for a factory acceptance test of their new ERGOSA system.  

Retained Functionality 

The ERGOSA retains the key modules and specialized tooling that have defined the semi-automatic packer segment. It features the patented INH – a compact helical box turner that turns the shingle within only one meter without losing the kicker count while remaining in line with the folder-gluer. Integrated with the ERGOSA the solution results in a very dense shingle facilitating more efficient box packing. The automatic case management system directs boxes toward a case flap folder before delivery to the case sealer. The ERGOSA continues to offer three main packing modes for optimized packing of any box type: 

• Horizontal slide packing for small to medium straight-line boxes 
• Button-triggered automatic single or double row vertical packing for medium to large straight-line, 4/6 corner, and auto-bottom boxes 
• Backup dual hand packing mode for complex box types

Changeovers between modes still take just 3-7 minutes, underscoring the system’s ease of use and adaptability.  

"Our commitment at IMPACK has always been to innovate in ways that make our clients' production lines more efficient and their operators' jobs easier," said Mathieu, "The improvements to the ERGOSA Semi-Automatic Packing Solution embody this commitment, providing a scalable, efficient, and user-friendly solution that grows with our clients." 

Visit Us at Drupa 

Sales Team Leader Maxime Jacques invites all Drupa attendees to visit our booth and allow us to demo an ERGOSA configuration that fits your needs. “We will showcase the modularity of the system with miniature 3D printed scale models of the ERGOSA and its various options, providing a tangible insight into how it can be tailored to your specific requirements,” he explains. 

About IMPACK 

IMPACK specializes in designing and manufacturing advanced folder-gluer peripherals for folding carton and corrugated box packaging producers. Headquartered in Saint-Jacques, Quebec, Canada, IMPACK is dedicated to innovation and excellence in providing solutions that enhance productivity and efficiency across folder-gluer lines worldwide. 

For more information about IMPACK and their presence at Drupa, please visit: Impack at Drupa