ERGOSA

Modular Semi-Automatic Packing Solution

Fast. Flexible. Ergonomic.

Reduce Manual Labor

30-100% Increase in Folder-Gluer Productivity

Achieve ROI Within 1 Year

 

The most versatile packer for folder-gluers on the market! The Ergosa is a modular semi-automatic packing system configured to fit your product mix. It is customizable and expandable to fit your production now and the future.

Best for Folding Carton Board

The ERGOSA is optimized for small to medium size folding carton packaging. 

While you could run corrugated through the Ergosa, the Virtuo is better suited for these heavier boxes. If you have more than one folder-gluer you can optimize your production by processing medium to large corrugated packaging on one finishing line outfitted with a Virtuo and run all other box types on a finishing line outfitted with an ERGOSA.

Folding-carton-corrugated-board

4-6 Cases per Minute 

Multi-Row, Multi-Layer Case Configuration in Horizontal and Hand Packing Modes

2rows2layers

Multi-Row Case Configuration in Vertical Packing Mode

2 rows

Pack any box type!

Configurable for any box type - straight-line, auto-bottom, 4 & 6 corner 

Case Compatibility

Boxes can be packed into open top cases or standard cases with flaps.

flap case
no flap case

Modular Packing Solution

The Ergosa’s magic is in it’s modularity, allowing us to configure the machine to fit your exact production needs. Buy only the modules you need. We offer a clear upgrade path so that the system can evolve with your business and production.

The ERGOSA has modules and special tooling for each box type, making it a flexible solution for packaging producers with a variety of box types in their product mix.

Thoughtful Engineering 

Not just an accumulation conveyor!  IMPACK has been designing machines with the operator in mind for over 20 years. The design, location and usability of each component reflects years of analyzing the way personnel work, pack and interact with the system.  

Horizontal Packing Mode

Ergonomic horizontal slide packing for small to medium straight-line & small 4/6 corner boxes

 

 

Vertical Packing Mode

Button triggered vertical push packing of medium to large straight-line & 4/6 corner boxes

 

Backup Hand Packing Mode

Single or dual operator hand packing of complex and very small box types

The Case Management system comes with an integrated hand packing station on the back side for those tricky box types. The front of the horizontal case dock has locking connections for a second hand packing module dual hand packing mode accommodates 2 operators and allows you to double hand packing speed.

In manual hand packing mode the case management system take boxes from the two hand packing stations and brings them to a single conveyor with it’s bump and turn function. The rising conveyor brings the cases through the flap folder module in preparation for a 3rd party case sealer.

The case management system with integrated flap folder give you an additional 10-20% increase in performance compared to competitor packing stations. 

Your ERGOSA can include smart tooling for trays and tiny boxes.

 

 

Fast Easy Setup and Changeover 

3-7 Minute Changeovers Between Modes

The Ergosa is easy to use and requires minimal tools. Current packing personnel can be trained in 3 days  to operate the Ergosa and do changeovers.  

Paired with the Patented INH Box Turner

All ERGOSA solutions start with an accumulation conveyor and a box turner for shingle re-orientation. The standard ERGOSA configuration features an integrated INH box turner — the most powerful and versatile box turner you can get. The patented INH is an ultra compact helical box turner that allows you to re-orient your shingle for optimal case configuration without losing the kicker count.

Find out more about the INH box turner here.  

ERGOSA Specs:

RSC and HSC Case Dimensions

 
 
Width
Length
Height
Horizontal
Max
710 mm
28 in
760 mm
30 in
380 mm
15 in
Min
115 mm
4.5 in
150 mm
6 in
100 mm
4 in
Pick and Place
Max
560 mm
22 in
660 mm
26 in
495 mm
19.5 in
Min
115 mm
4.5 in
355 mm
14 in
100 mm
4 in
Vertical
Max
560 mm
22 in
685 mm
27 in
495 mm
19.5 in
Min
205 mm
8 in
255 mm
10 in
125 mm
5 in
Carton cases

Box Dimensions

 
 
Width
Length for 1 row
Length for 2 rows
Horizontal
Max
610 mm
24 in
610 mm
24 in
-
Min
25 mm
1 in
75 mm
3 in
-
Pick and Place
Max
650 mm
25.5 in
650 mm
25.5 in
-
Min
0 mm
0 in
0 mm
0 in
-
Vertical
Max
495 mm
19.5 in
570 mm
22.5 in
280 mm
11 in
Min
120 mm
4.75 in
100 mm
4 in
140 mm
5.5 in
Impack box

Ergosa Dimensions

 
 
Length
Width
Height
Ergosa C
4700 mm
186 in
1370 mm
54 in
1720 mm
67.5 in
 

Not sure which Ergosa version Is better for your company? 

Clients' Favorite

X21-020-1

 

Compare the 2 Ergosa versions side-by-side to find out what version is better for your company 

Compare Ergosa A Vs. Ergosa C

 

Wondering how much the Ergosa packer costs?

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X21-010-1-1

 

Find out here how much Impack's machines cost and what factors drive the cost up and down 👇

Cost of Impack's Machines